Wayne Water Pump 320604 001 User Manual

See Warranty on page 8 for important information about commercial use of this product.  
Operating Instructions and Replacement Parts List  
GPS400  
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect  
yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage!  
Retain instructions for future reference.  
Need  
Assistance?  
Engine Driven  
Call Us First!  
1-800-237-0987  
Centrifugal Pump  
Never run  
engine in  
an enclosed area. Exhaust  
gases contain deadly  
poisonous carbon monoxide,  
which has no odor or taste.  
7. Pumping chemicals or corrosive liquids  
with this pump may shorten the life of  
the pump and may be hazardous to the  
operator.  
Description  
The Wayne pumps are general use  
centrifugal water pumps. The pump is  
equipped with a Viton® seal assembly  
that is also compatible with many  
agricultural chemicals.  
8. Personal Safety:  
a. Wear safety glasses at all times when  
working with pumps.  
Do not use  
to pump  
b. Keep work area clean, uncluttered  
and properly lighted; replace all  
unused tools and equipment.  
c. Keep visitors at a safe distance from  
the work area.  
d. Make workshop child-proof with  
padlocks, master switches, and by  
removing starter keys.  
Safety Guidelines  
flammable or explosive fluids  
such as gasoline, fuel oil,  
kerosene, etc. Do not use in  
flammable and/or explosive atmospheres.  
Pump should only be used with liquids  
compatible with pump component materials.  
Failure to follow this warning can result in  
personal injury and/or property damage.  
This manual contains information that is  
very important to know and understand.  
This information is provided for SAFETY  
and to PREVENT EQUIPMENT PROBLEMS.  
To help recognize this information,  
observe the following symbols.  
Danger indicates an  
imminently hazardous  
situation which, if not avoided, WILL  
result in death or serious injury.  
2. Observe all safety precautions for the  
handling of the fuel.  
9. This pump is designed for non-abrasive  
fluid transfer; do not use as a trash  
pump. Always use a suction strainer with  
this pump to filter abrasive material.  
Abrasive materials such as sand and  
gravel will shorten the life of the pump.  
Do not  
refuel a  
hot engine. Fuel spilled on a  
hot engine could result in a  
fire or explosion. Do not  
refuel a running engine.  
Warning indicates a  
potentially hazardous  
situation which, if not avoided, COULD  
result in death or serious injury.  
Caution indicates a  
potentially minor or  
Installation  
This pump is designed to be self-priming  
when installed and operated as specified  
below.  
3. Pump should be located and should  
rest on a level solid foundation. Do  
not suspend pump by means of the  
discharge pipe.  
moderate injury.  
Notice indicates  
important  
information, that if not followed, may  
cause damage to equipment.  
1. The pump should be placed as close as  
possible to the water being pumped.  
A pump with 20 foot suction lift will  
not remove water as quickly as a pump  
with 5 foot suction lift (Figure 1).  
Be sure pump is on  
secure footing so it  
General Safety  
Information  
CALIFORNIA PROPOSITION 65  
This product or its  
doesn’t fall over.  
4. Do not use torches or apply excessive  
heat, fire or flames to this pump as an  
explosion may result.  
5. Before working on the unit, insulate  
the wire from the spark plug, by  
disconnecting the spark plug wire from  
the spark plug.  
power cord may  
contain chemicals known to the State  
of California to cause cancer and birth  
defects or other reproductive harm. Wash  
hands after handling.  
20 Ft. Suction Lift  
Complete pump and  
piping system  
MUST be protected against below freezing  
temperature. Failure to do so could cause  
serious damage and voids the warranty.  
5 Ft.  
Suction  
Lift  
1. Know the pump application,  
limitations, and potential hazards.  
Read these rules and the instructions  
carefully. Failure to follow them could  
cause serious bodily injury and/or  
property damage.  
6. Do not run pump dry. Water is  
Figure 1  
required to lubricate the shaft seal.  
REMINDER: Keep your dated proof of purchase for warranty purposes!  
Attach it to this manual or file it for safekeeping.  
320604-001 8/10  
© 2010 WAYNE Pumps  
For parts, product & service information  
 
GPS400  
Performance Information  
2” Cast Iron Pump Performance  
CAPACITIES IN GALLONS PER HOUR  
Discharge  
Head -  
Feet  
Dynamic Suction Lift - Feet  
0
5
10  
15  
20  
25  
20  
30  
40  
50  
60  
70  
80  
6600  
6180  
5640  
4800  
4080  
3300  
2400  
6420  
6000  
5220  
4380  
3660  
2820  
1800  
6180  
5640  
4800  
4080  
3300  
2400  
1260  
6000  
5220  
4380  
3660  
2820  
1800  
720  
5640  
4800  
4080  
3300  
2400  
1260  
0
5220  
4380  
3660  
2820  
1800  
720  
0
FEET FRICTION LOSS IN 100 FEET OF PLASTIC PIPE  
Gallons Per Minute  
Pipe  
Size  
20  
25  
30  
40  
50  
60  
80  
100  
120  
1 1/4  
1 1/2  
2
5.6  
2.6  
8.5  
11.9  
20.2  
30.5  
4.0  
1.2  
5.5  
1.6  
9.4  
2.8  
1.2  
14.3  
4.2  
19.9  
5.8  
34.2  
9.9  
15.0  
6.3  
21.2  
8.8  
2 1/2  
1.8  
2.5  
4.2  
PERFORMANCE CURVE  
100  
80  
60  
40  
20  
0
1200 2400 3600 4800 6000 7200  
Capacity - GPH  
3
 
Operating Instructions and Replacement Parts List  
For Pump Accessories, call 1-800-237-0987  
Please provide following information:  
- Model number  
Address parts correspondence to:  
WAYNE Pumps  
- Serial number (if any)  
- Part description and number as shown  
101 Production Drive  
Harrison, OH 45030  
SUCTION HOSE  
LAY FLAT DISCHARGE HOSE  
PART #16511  
2” SUCTION STRAINER  
PART #66036  
PART #16510-002  
Economical  
Reinforced to prevent collapse under  
suction  
Prevents stones, leaves and other  
debris from clogging pump  
Lightweight  
Hose coupled both ends with 2” hose  
thread. One 20 ft. hose per carton  
Resistant to oils, light chemicals,  
abrasion and sunlight  
Will not rot, mildew or absorb water  
Hose couples one end with 2” hose  
thread. One 25 ft. hose per carton  
4
 
GPS400  
For Replacement Parts or Technical Assistance,  
call 1-800-237-0987  
Please provide following information:  
- Model number  
Address parts correspondence to:  
WAYNE Pumps  
- Serial number (if any)  
- Part description and number as shown  
101 Production Drive  
Harrison, OH 45030  
1
8
13  
10  
2
5
3
3a  
6
4
9
11  
7
14  
Item No.  
Description  
Part Number  
Qty  
1
Engine  
57800-001  
56724-001  
66057-WYN1  
17046-001  
16997-001  
56712  
1
1
1
1
1
1
1
2
1
5
4
4
1
1
2
Volute Bracket  
Impeller kit with shims  
Screw  
3 & 3a  
4
5
Key  
6
Shaft seal kit (VITON®)  
7
Volute  
56723-001  
15921  
8
Pipe plug, 3/4 NPT  
Volute gasket  
Cap screw, 5/16 - 18 x 1  
Cap screw, 5/16 - 24 x 7/8  
Lock washer, split 5/16 (not shown)  
Handle  
9
15556-002  
12701  
10  
11  
12  
13  
14  
16209  
15916  
56722-001  
11007-001  
Base  
5
 
Operating Instructions and Replacement Parts List  
Notes  
6
 
GPS400  
Maintenance / Service Record  
Date  
Maintenance Performed  
Replacement Components Required  
7
 
Operating Instructions and Replacement Parts List  
GPS400  
Limited Warranty  
For one year from date of purchase, WAYNE Water Systems (”WAYNE Pumps“) will repair or replace, at its option, for the  
original purchaser any part or parts of its Sump Pumps or Water Pumps (”Product“) found upon examination by WAYNE  
Pumps to be defective in materials or workmanship. Please call WAYNE Pumps (800-237-0987) for instructions or see your  
dealer. Be prepared to provide the model number when exercising this warranty. All transportation charges on Products or  
parts submitted for repair or replacement must be paid by purchaser.  
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect,  
improper installation, improper maintenance, or failure to operate in accordance with WAYNE Pumps' written instructions.  
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND  
FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF PURCHASE. THIS IS THE  
EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES  
WHATSOEVER IS EXCLUDED.  
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations of  
incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you specific  
legal rights, and you may also have other legal rights which vary from state to state.  
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall WAYNE Pumps  
or its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to loss of profit  
or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost of  
substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s customers for such damages.  
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you MUST  
send a COPY of the purchase receipt along with the material or correspondence. Please call WAYNE Pumps (800-237-0987) for  
return authorization and instructions.  
DO NOT MAIL THIS FORM TO WAYNE PUMPS. Use this form only to maintain your records.  
MODEL NO._____________________ SERIAL NO.___________________________ INSTALLATION DATE ______________________  
ATTACH YOUR RECEIPT HERE  
8
 

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